本文图源|普盛旺
近10年来智能手机行业大兴,随着某著名国际品牌智能手机商进入中国市场,刷新了大众的产品外观审美认知,带给我们超越传统的高颜值视觉体验和触觉体验,一时智能手机行业内,产品外观要求越来越高,国内表面去毛刺&抛光设备发展和工艺技术创新有了新的发展目标!
In the past 10 years, the smart phone industry has been booming. With the entry of an internationally FAMOURS company of smart-phone into the Chinese market, it has refreshed the public's aesthetic cognition of product appearance and brought us a great and fire-new experience not same as the traditional visual experience and tactile experience with high appearance level. At that time, the requirements for product appearance in the smart-phone industry were getting higher and higher. Domestic surface deburring & polishing equipment development and technological innovation had a new development goal!
与此同时,著名国际手机商开始在中国大陆寻找优秀的表面去毛刺&抛光设备战略合作供应商。
At the same time, this internationally FAMOURS company of smart-phone began to look for excellent strategic cooperative suppliers of surface deburring & polishing equipment in mainland China.
迎着行业发展的大潮,挑战与机会并存,普盛旺精密去毛刺&抛光设备技术和工艺技术脱颖而出,一举成为该著名国际品牌手机商战略合作供应商,并在后期的深度合作中不断研发不断成长,经过10年的发展沉淀,成就了现在普盛旺专利性质的去毛刺&抛光设备技术和工艺技术 ,并进一步扩展应用在各类消费电子,诸如金属、塑胶和玻璃等各类材质壳体的表面去毛刺&抛光应用中。
Dare to face the tide of industry development, challenges and opportunities coexist ! PSW stood out because of the technology at precision deburring & polishing , and became the strategic cooperative supplier of this internationally famous company of smart-phone , and continue to develop and grow in the later in-depth cooperation. After 10 years of development, It has achieved the current patented deburring & polishing equipment technology and process technology, and further extended its application in the surface deburring & polishing applications of all kinds of consumer electronics, with different materials such as metal, plastic and glass .
今天,我们特别向大家介绍普盛旺两款机型作为精密去毛刺&抛光解决方案的代表: “转盘式喷射流去毛刺设备”和“四轴360°分度抛光机 ”。
Today, we would like to introduce two models of equipment as representatives of precision deburring & polishing solutions: "Rotary Jet Stream Deburring Equipment " and "Four axis 360° Indexing Polishing Equipment".
1.转盘式喷射流去毛刺设备(PSW-RJS-202103)
Rotary Jet Stream Deburring Equipment
1.1设备技术特点
Technical Features of the Equipment
1.1.1此设备通过高压水循环,喷射过程中可附带砂粒一起,适合对铝合金、不锈钢、玻璃、陶瓷、塑胶、硅胶材质的产品或者夹具、治具、模具等进行高压清洗、去毛刺、表面喷砂。
By the high pressure water circulation, the sand will accompanied while spraying.It is suitable for aluminum alloy, stainless steel, glass, ceramic, plastic, silica gel and other materials of products or fixture, mold, such as high pressure cleaning, deburring , surface sandblasting.
1.1.2产品可360°旋转,全方位喷射
The product can be rotated 360° to remove burrs in all directions.
1.1.3喷射头可偏摆角度
Waterjet nozzle can swing angle.
1.1.4喷射耗材成本低,环保且效率高
Low cost of spraying consumables, environmental protection and high efficiency.
1.1.5整机结构采用双工位,双头结构,在喷射过程中可进行上下料,产能高
The structure of the machine adopts two-station and two-head structure, which can be loaded and unloaded during spraying process, with high productivity.
1.1.6喷射压力可实时控制
The injection pressure can be controlled in real time.
1.1.7喷射轨迹采用CNC数控编程,编程简单通用
The jet trajectory adopts CNC control programming, the programming is simple and universal.
1.2 规格参数如下 :
The specifications as below:
名称 Items |
参数 Parameters |
外形尺寸 Dimensions |
1500mm×1900mmx2300mm |
电源 Power supply |
220V / 50HZ |
功率 Power |
18KW |
气源 Compressed air |
0.5 ~ 0.7 MPa |
控制系统 Control system |
新代数控系统+PLC+触摸屏 Syntec CNC system+PLC+touch screen |
喷嘴直径 Nozzle diameter |
0.25~0.8mm |
最大流量 Maximum flow |
2.6L/Min |
水流压力 Water pressure |
20~380Mpa(可调) 20~380Mpa (adjustable) |
喷头偏摆角度 Deflection angle of nozzle |
±45° |
1.3 应用案例效果对比,包括:去毛刺应用,清洗应用,喷砂应用;
Comparative Analysis through an Application Instance ,including Deburring Application,Cleaning Application ,Sandblasting Application
1.3.1 去毛刺应用
Deburring Application
主要通过高压水循环喷射流的方式,针对铜、不锈钢、铝型材等金属材质,粗/精加工过程中产生的毛刺进行清洁去除,全程采用普通自来水(个别严重翻边的毛刺需要添加磨料)进行循环利用,替代现有的繁杂流程与人工作业,达到环保、低成本、低能耗、高效率的目的。
It is by this method of using the high pressure water circulation jet flow for deburring and cleaning.The burrs are produced during the process of rough cutting and precision machining for some kinds of metal material ,such like copper,stainless steel ,aluminum ,etc.In general ,only the ordinary tap water will be used and be recycled ,except for some serious flanging burrs . We will add some abrading substance for those serious flanging burrs . It is simply ,environmental ,efficient and low cost ,low energy.
1.3.1.1 去毛刺应用实例验证--不锈钢(针对槽坑)
Deburring Verification with Application Instance-for Stainless Steel Groove
1.3.1.2 去毛刺应用实例验证--不锈钢(针对圆孔)
Deburring Verification with Application Instance for circular hole with Stainless Steel
1.3.1.3 去毛刺应用实例验证--铜片(散热片)
Deburring Verification with Application Instance for Copper Strips ( radiator )
1.3.1.4 去毛刺应用实例验证--铝件(散热器)
Deburring Verification with Application Instance for Aluminum Profile (radiator)
1.3.1.5 去毛刺应用实例验证--铝铸件(切割后)
Deburring Verification with Application Instance for Aluminium Casting Part (after cutting )
1.3.1.6 去毛刺应用实例验证--硅胶件
Deburring Verification with Application Instance for Silicone Products
1.3.2 清洗应用
Cleaning application
主要通过高压水循环喷射流的方式,针对SMT波峰焊治具助焊剂残留、加工件内孔/死角油污等进行高压清洗。全程采用普通自来水进行循环利用,替代现有的药剂浸泡超声波与人工刷洗,达到简洁、环保、低成本、低能耗、高效率的目的。
It is by this method of using the high pressure water circulation jet flow to remove and clean the welding flux residual in the process of SMT and WAVE soldering and the oil contamination in the hole or corner of machine parts . Only the ordinary tap water will be used and be recycled . It has replaced the existing pharmaceutical immersion ultrasonic and manual scrub . It is simply ,environmental ,efficient and low cost ,low energy.
1.3.2.1 清洗应用实例验证--合成石治具
Cleaning Verification with Application Instance-Fixture with Composite Stone
1.3.2.2 清洗应用实例验证--铝复合治具 (1/2)
Cleaning Verification with Application Instance-Fixture with Aluminum Composite Material (1/2)
1.3.2.3 清洗应用实例验证--铝复合治具 (2/2)
Cleaning Verification with Application Instance-Fixture with Aluminum Composite Material (2/2)
1.3.2.4 清洗应用实例验证--电池铝盒
Cleaning Verification with Application Instance-Fixture with
Aluminum battery box
1.3.3 喷砂应用
sandblasting application
主要通过水+砂混合循环高压喷射的方式,对铝合金、钛合金、不锈钢等材质进行喷砂处理。全程采用水&砂混合进行循环利用,替代现有的干式喷砂工艺形成产品外观雾面效果及去刀纹,达到简洁、环保、安全、高效率的目的。
It is by this method of using the high pressure water & sand (mix) circulation jet flow to sandblast the aluminum alloy part , titanium alloy part ,stainless steel part ,etc.Only the water & sand (mix) will be used and be recycled .It has replaced the existing dry sandblasting for cloudy appearance and removing knife marks on surface .It is simply efficient and environmental safe.
1.3.3.1 喷砂应用实例验证---铝合金
Sandblasting Verification with Application Instance for aluminum alloy part
1.3.3.2 喷砂应用实例验证---钛合金
Sandblasting Verification with Application Instance for titanium alloy
1.3.3.3 喷砂应用实例验证---不锈钢
Sandblasting Verification with Application Instance for stainless steel
2.四轴360分度抛光机
Four axis 360° indexing polishing machine (PSW-360P-202105)
2.1设备技术特点
Technical Features of the Equipment
2.1.1 适用于手机、手表、医疗等行业内的小件产品抛光
Suitable for the polishing small parts with 3D surface of smartphone ,smartwatch (wearable products),medical product and other industries.
2.1.2 根据不同材质可选配抛光耗材
Polishing consumables can be selected according to different materials
2.1.3. 使用台湾新代控制系统,保证精度及稳定性
Use Syntec control system to ensure accuracy and stability
2.1.4. 使用安川伺服电机,保证抛光精度
Use Yaskawa servo motor to ensure polishing accuracy
2.1.5. 可自动实现抛光轮扭力补偿
With automatic torque compensation system to ensure quality consistency
2.1.6. 可选配水帘模式,防止尘埃污染,达到环保
Water curtain mode is optional to prevent dust pollution and meet environmental requirement
2.1.7. 可导入MasterCam、UG图形或手动编辑G代码
Import MasterCam, UG graphics or manually edit G code
2.2规格参数如下
The specifications as below:
名称 Items |
参数 Parameters |
外形尺寸 Dimensions |
1650mm×1350mmx2200mm |
电源 Power supply |
380V / 50Hz |
功率 Power |
6KW |
气源 Compressed air |
0.5 ~ 0.7 MPa |
控制系统 Control system |
新代数控系统 Syntec CNC system |
抛光粗糙度 Polishing roughness |
A级镜面 A grade mirror |
良率 Yield |
90~95% |
抛光轮 Polishing wheel |
折布轮、麻轮、黄布轮、漂白布轮 Cloth folding wheel, hemp wheel, yellowcloth wheel, bleaching cloth wheel |
抛光耗材 Polishing consumables |
蜡 Wax |
修轮功 Wheel repair function |
自动 Automatic |
这两款机型是我们本次参展的主要机型,欢迎大家前往F20展位现场考察和垂询。
These two models of machine are our protagonist in this exhibition. Welcome to visit PSW booth F20 for on-site investigation and inquiry for more detailed info about the equipment.
良好的市场反馈
Good market feedback
深圳普盛旺表面去毛刺&抛光设备和工艺技术领先,深受著名国际品牌手机商供应链负责人认可:“在前期的抛光验证中,只有普盛旺满足我们产品表面处理的严格要求,我们是长期的战略合作伙伴!”
Shenzhen PSW surface deburring & polishing equipment and technology IS leading, recognized by the head of the supply chain of the internationally FAMOURS smartphone company : " In the early polishing verification, only Posonwone could meet our strict requirements of surface treatment, until today, we are always long-term strategic partner!"
普盛旺助力智能手机背板表面去毛刺&抛光外观高要求,确保生产高良率、外观效果更精美、富含未来科技感,为著名国际品牌手机商不断升级手机壳体高外观品质要求,提供了长期战略合作 。
PSW helps the smartphone backplane for high quality appearance by surface deburring & polishing , to ensure the production of high yield and more beautiful appearance, rich in the sense of future science and technology,to provide long-term strategic cooperation to the FAMOURS international brand smartphone company for upgrading periodically the high quality appearance requirements of smartphone shell .
民族的表面去毛刺&抛光设备和工艺技术在迭代中不断创新发展,以满足未来的需求 ,我们坚信,凭借中华民族的探索精神,我们中国的表面去毛刺&抛光设备和工艺技术一定会领先于世界。
Our country surface deburring & polishing equipment and technology is Iterative with innovation and development, to meet the future demand, we firmly believe that with the spirit of exploration of the Chinese nation, our Chinese surface deburring & polishing equipment and technology will lead the world.
我们普盛旺人,作为去毛刺&抛光行业的领先者,凭借十多年的经验和技术沉淀,我们会更加不断创新和发展,为行业未来的发展做出自己的贡献。
As the leader of deburring & polishing industry, with more than ten years of experience and technology precipitation, we will continue to innovate and develop, and make our own contribution to the future development of the industry.
普盛旺
展位号F20
深圳市普盛旺科技有限公司成立于2005年,是一家集研发、加工制造、销售服务于一体的国家级高新技术企业和软件企业。
普盛旺致力为制造工厂提供智能制造的解决方案。涵盖制造领域的新工艺和新技术研发、各类智能装备、非标自动化设备&工业视觉机器&机器人等研发设计制造和服务。核心研发团队约150人,包括机构、电控、软件、测试、光学、视觉算法应用及工艺工程师等。制造中心配备先进CNC加工设备与测量设备,确保产品的加工精度和品质满足设计要求。
公司主要服务于3C行业,汽车电子和新能源领域客户,获得了多个客户的指定和广泛认可。
公司愿景:借助去毛刺&抛光行业的优势,深入智能自动化技术和革新,成为中国最专业的智能工厂整体方案解决商之一。
欢迎各界同仁光临DeburrringTec去毛刺&表面精加工技术展,欢迎参观我公司线下展位F20,发现更多有品、有料、有人气的解决方案。
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